SDS

IN EVERY DIE CASTING PLANT , THERE IS USUALLY ONE PERSON; WE'LL CALL HIM MASTER, WHO CAN ALMOST ALWAYS MAKE A GOOD CASTING. THE PROBLEM IS THE PRODUCTIVITY OF THE OPERATION WAS LIMITED BY THE NUMBER OF HOURS HE CAN WORK. AND WHAT IF HE TAKE A VACATION? MASTER IS THE "BLACK ART" DIE CASTER. HE COULD PERSUADE THE PROCESS TO PRODUCE AN ACCEPTABLE CASTING BY TWISTING KNOBS AND VARIOUS DIE SPRAY TECHNIQUES KNOWN ONLY TO HIM. EVENTUALLY HE WOULD TRAIN AN OPERATOR IN THE TECHNIQUE AND FOR A FEW HOURS THEY COULD CONTINUE TO PRODUCE GOOD CASTINGS. THEN THE NEXT SHIFT WOULD ARRIVE AND A NEW RECIPE WOULD BE INTRODUCED AND THE QUALITY WOULD CHANGE, USUALLY WORSE. WHEN YOU WILL IN A CRISIS FOR PARTS, MASTER WOULD BE CALLED BACK ON OVERTIME TO "FIX" THE PROBLEM, AFTER A FEW MINUTES OR HOURS, THE PROCESS WOULD PRODUCE GOOD CASTINGS AGAIN, HE WOULD TRAIN THAT OPERATOR AND YOU WERE GOOD UNTIL THE NEXT SHIFT CHANGE.

ALMOST DIE-CASTING PLANT RUNNING WITH THIS THEORY CALLED “MASTER” AND WE HAVE TO KILL MASTER .

SDS HELPED PRODUCE NUMBER OF SUCCESSFUL ALUMINIUM DIECASTING . WE HAVE ASSISTED DIECASTING BUSINESS OWNERS , MANAGERS , ENGINEERS AND OPERATORS IN REDUCING COSTS , WHILE IMPROVING PRODUCTIVITY , PROFITS AND CUSTOMER SATISFACTION . CHANCES ARE YOU OWN ANY KIND OF DIECASTING , WE HELPED DEVELOP AND PRODUCE . SDS “HANDS ON” WHEN IT COMES TO SOLVING PROBLEMS AND TRAINING .

SDS PROVIDE HIGH PRESSURE DIECASTING CONSULTING AND ENGINEERING SERVICES TO THE GLOBAL DIECASTING MARKET

CONSULTING

DIECASTING CONSULTING SERVICES ARE AVAILABLE “ ON AND OFF SITE “

LET US REDUCE YOUR STARTUP TIME AND SCRAP RATE .

LET US IMPROVE YOUR PRODUCTIVITY .

WE CAN PROVIDE TRAINING ON THE FLOOR OR IN YOUR CLASSROOM

WE CAN SHOW YOU HOW TO TURN YOUR PROCESS MONITORING EQUIPMENT INTO A POWERFUL TOOL FOR QUALITY IMPROVEMENT AND COST REDUCTION .

TRAINING TO EMPLOYEES

Die Cast Gating

Process Control

SPC (Statistical Process Control)

Die Casting Defects

Metal melting and handling

Machine hydraulics and pneumatics

PQ^2

D.O.E., (Design of Experiments)

PROCESS IMPROVEMENT BY USING LATEST TECHNOLOGY OR EQUIPMENT

WE WILL UPDATE YOU AND YOUR STAFF WITH THE LATEST PROCESS CONTROL, TOOL ENGINEERING, AND DESIGN TECHNIQUES.

ALLOY TEMPERATURE DURING INJECTION

CAVITY FILL TIME, EXPRESSED IN MILLISECONDS

DIE TEMPERATURE MEASURED IN THE DIE CAVITY AREA

GATE VELOCITY, EXPRESSED IN FEET, METERS OR INCHES PER SECOND

IN THE COLD CHAMBER PROCESS, CRITICAL SLOW SHOT VELOCITY EXPRESSED IN METERS OR INCHES PER SECOND

TRANSITION POINT FROM SLOW TO FAST SHOT SPEED.

CAVITY PRESSURE DURING INTENSIFICATION EXPRESSED IN P.S.I. OR KG/CM

HYDRAULIC INTENSIFICATION PRESSURE, EXPRESSED IN P.S.I. OR KG/CM

RISE TIME TO INTENSIFICATION EXPRESSED IN MILLISECONDS

CONTROLLING THE LOCKING FORCE ON THE DIE, EXPRESSED IN TONNAGE

CASTING DESIGN FOR YOU AND YOUR CUSTOMER

SDS CAN PROVIDE DESIGN ASSISTANT TO YOU AND YOUR CUSTOMER BY PROVIDING THIS SERVICE EARLY IN THE PRODUCT LIFECYCLE YOU CAN ELIMINATE MANY PROBLEMS AND REDUCE SCRAP RATE COST BY INAPPROPRIATE CASTING DESIGN .

THE SDS PROVIDE THE TRAINING MATERIAL AND COURSE MATERIAL WHICH CAN BE CUSTOMISE TO ADDRESS SPECIFIC PROBLEMS KNOWN TO BE COMMON TO A SPECIFIC CUSTOMER .